Metal Tumbling And Deburring Detroit

Detroit Metal Tumbling And Deburring

During the manufacturing process, it is common for metal parts to have small raised edges, which can sometimes be sharp and hazardous. These remaining tiny fragments of metal attached to the parts are referred to as burrs. To eliminate these small, stray metal pieces that pose potential dangers during handling, a deburring process is employed.

 

Ideally, the key to manufacturing metal parts without burrs is to avoid creating any burrs during the cutting process. However, achieving this is not always feasible. Cutting metal inevitably leads to minor imperfections in the material, resulting in burrs. Acknowledging this challenge, the team of highly experienced personnel at Automotive Tumbling has developed custom equipment specifically designed to meet the ever-changing needs of our customers.

TYPES OF METAL TUMBLING AND DEBURRING DETROIT

Barrel Tumbling

It would be very time-consuming and laborious to remove metal burrs individually, by hand. That is why we use a barrel tumbler to deburr many small parts at once. Barrel tumbling is excellent at rounding off corners and removing any sharp burrs on parts that have heavy radiuses. Different speeds and amplitudes of vibration are used when deburring different parts, but in general: High speeds and large amplitudes can get the job done by rolling over burrs and mushroom sharp edges.

 

 

Vibratory Deburring

When using the process of vibratory deburring, it can be compared to that of a filing action. As upward, angular force is applied, metal parts and media are rubbed together creating a  cutting action. A vibratory tumbler applies a force 5 to 10 times greater than that of a barrel tumbling machine. This results in a much shorter cycle time as the vibratory tumbler is able to cut the entire load with one pulse. Vibratory deburring can be used on fragile parts because there are no unequal forces acting on the parts.

 

INSIDE THE MACHINES

Both Barrel tumbling and vibratory deburring utilize media to achieve smooth and clean edges on metal parts. The deburring machines in our facility employ various types of media, including stone, ceramic, or plastic beads. Water is incorporated into the machines to wash away dirt and transport the media. In certain cases, chemicals are employed to enhance the final product's quality.

 

Deburring is the process of removing sharp burrs from the edges of both large and small parts to create a smoother surface. Tumble Deburring, specifically, is employed as a pretreatment for the next operation and is suitable for medium to large, less-fragile stampings. This process generates softened edges on metal components, rendering them safe to handle while also facilitating the adhesion of plating or other coating systems on these edges. Our vibratory finishing and shot blasting operations greatly benefit from this effective deburring and cleaning approach.

metal finishing Detroit, metal finishing near me Detroit, metal finishing company Detroit, quality metal finishing Detroit, metal finishing solutions Detroit, what is metal finishing Detroit, metal finishing processes Detroit, metal finishing industry Detroit, best metal finishing Detroit, metal finishing company near me Detroit, metal finishing tumbler Detroit,

DIFFERENT TYPES OF METAL BURRS

ROLL-OVER BURR

When the chips produced during cutting are bent rather than completely severed from the cutter's path, they are referred to as bent chips. In some cases, the material rolls and travels along with the cutting tool as it completes the cut. The material folds inwards and along the cut edge, following the feed direction. This phenomenon occurs when the chip remains attached to the material due to its sufficient ductility. As the depth of the cut increases, the chip or roll becomes thicker, resulting in the formation of a roll-over burr.

 

MECHANICAL BURRS

There are two types of mechanical burrs: rollover burrs and breakout burrs. Rollover burrs occur during metal forming procedures such as drilling, shearing, punching, sawing, and routing. The right selection of tools, along with appropriate speed and feed rates, can help eliminate these burrs.

 

BURR POISSON

The term "Poisson" refers to the Poisson effect, which involves the expansion of directions perpendicular to the applied stress. When compressive stresses are applied to a material during cutting, the edges in contact distort and elongate, resulting in burrs. These deformations, caused by compressive and shearing forces at the cutting tool's tip, lead to the formation of entrance burrs at the cutting tool's entry point.

 

TEAR BURR

Tear burrs are sided burrs that occur when a cut item is plastically distorted rather than completely sheared. This is commonly seen in punching techniques, where the contour of the punched hole is left with a sharp, jagged edge. It happens as the material tears away from the workpiece.

 

BURR CUT-OFF

Cut-off burrs are the leftover material that remains attached or falls off from the main part after cutting. These burrs can be either good or bad depending on the application. Common places to find cut-off burrs are in saw cuts and automatic screw machine parts. Adequately supporting both sides of the cut until it is completed can help avoid burrs of this type.

 

THERMAL BURRS

Slags, spatters, and dross are all types of thermal burrs. Slags are formed when molten metal hardens through processes like welding, plasma cutting, or laser cutting. Due to residual stresses resulting from heating and uncontrolled cooling, slags exhibit different mechanical characteristics than the base metal. In most cases, slags can be chipped off using a manual power brush, but grinding may be necessary in certain situations.

DEBURRING BARREL TUMBLERS detroit

Deburring barrel tumblers in Detroit offer a highly versatile solution for various metal finishing needs. These tumblers find wide-ranging applications, including heavy deburring, high polishing, degating, and parts drying. At Automotive Tumbling, we boast the largest fleet of barrel tumblers in Michigan, capable of efficiently handling any volume of parts.

 

In this process, the barrel slowly rotates and cascades to achieve the desired surface finish for the product. This method provides multiple options tailored to our clients' specific needs. Moreover, the process can be conducted either in a wet or dry environment, and the use of media is not always necessary.

 

Wet barrel finishing: In this system, water is utilized in a batch setup to remove excess material or polish parts. The inclusion of water and finishing compounds facilitates the formation of radii, removal of burrs, improvement of surface appearances, polishing, and cleaning. Wet barrel tumbling is an excellent choice for processing both metal and plastic parts.

 

Dry barrel finishing: This batch system is designed for mass polishing or removing excess material from plastic or metal parts without the use of liquids. Dry tumbling is particularly advantageous when finishing delicate parts that could be at risk of damage in a wet barrel. Additionally, a dry system yields a smoother and higher-quality finish.

BENEFITS

  • Wide Variety of Load Sizes
  • Wet or Dry Processing
  • Accommodates Small and Large Parts
  • Aggressive Tumbling
  • Cascading Action for Fragile Parts
  • High Polishing Capabilities

APPLICATIONS

  • Heavy and Light Deburring
  • Slag and Heavy Burr Removal
  • Polishing
  • Burnishing
  • Deflashing
  • Cleaning and Rust Removal

Normal Uses

  • Large Batch Runs
  • Heavy Loads
  • Handle Larger Size Parts
  • Small Batch Runs
  • Deburring Metal Parts
  • Deflashing Plastic Parts
  • Polishing Metals and Plastics

Automotive Tumbling has several industrial-grade barrel tumblers that allow us to provide the most reliable methods for deburring and polishing metal parts. This Detroit deburring process is specially designed to tumble metal and plastic parts and components to the required finish. In addition, we add abrasive media and finishing compounds to ensure a perfect finish even in recessed surfaces.

Why Use Automotive Tumbling For All Detroit Metal Tumbling & Deburring?

For over 70 years, Automotive Tumbling has been dedicated to delivering top-tier finishing services to our valued customers, ensuring their complete satisfaction. Our team of experts possesses unmatched expertise and can handle projects of any size with ease. We take pride in offering a single source of contact for all our customers, providing round-the-clock support and a level of customer service that stands out in any industry. At Automotive Tumbling, you, the customer, are our priority, and we are committed to doing whatever it takes to ensure your utmost satisfaction with the services we provide.

Automotive Tumbling's Precision Process for Burr Removal

Tailored Development Strategy

At Automotive Tumbling, we take a personalized approach to each finishing process, customizing it to precisely match our clients' specific needs from start to finish. This dedication to tailoring solutions results in specialized services uniquely designed for you.

 

Part Samples & Quality

To ensure utmost satisfaction, we craft a tailored process for each product and provide our clients with finished samples at no charge. We value collaboration with our customers and actively seek their feedback. If any improvements are needed, we swiftly adjust the process based on their input. This approach guarantees a customized, consistent, and repeatable set of finishing specifications perfectly suited for your unique product.

 

Advanced Technology

Automotive Tumbling remains at the forefront of innovation by continuously integrating state-of-the-art machinery, media, and inspection equipment. This adaptability allows us to keep up with the industry's latest advances and meet the ever-changing needs of our customers. Our cutting-edge solutions consistently surpass expectations, delivering superior finishing quality and faster turnaround times, exceeding what is typically achievable.

 

Versatile Material Expertise

At Automotive Tumbling, we possess comprehensive experience in working with products made from a wide range of materials. Whether it's metal finishing in Detroit or any other material, we are well-equipped to cater to your needs. Contact us today at 1-313-925-7450 for all your finishing requirements!

OUR SERVICES

A few of the metal finishing Detroit services we offer are below:

metal finishing Detroit, metal finishing near me Detroit, metal finishing company Detroit, quality metal finishing Detroit, metal finishing solutions Detroit, what is metal finishing Detroit, metal finishing processes Detroit, metal finishing industry Detroit, best metal finishing Detroit, metal finishing company near me Detroit, metal finishing tumbler Detroit,

Metal Tumbling & Deburirng Detroit

Often during the manufacturing process, parts are left with small raised edges that can be sharp sometimes. These tiny fragments of metal that remain attached to the metal parts are known as burrs...

vibratory deburring Detroit, metal finishing Detroit, metal finishing near me Detroit, metal finishing company Detroit, quality metal finishing Detroit, metal finishing solutions Detroit, what is metal finishing Detroit, metal finishing processes Detroit, metal finishing industry Detroit, best metal finishing Detroit, metal finishing company near me Detroit, metal finishing tumbler Detroit,

VIBRATORY DEBURRING DETROIT

If your business involves machining operations such as grinding, drilling or turning, burrs are a common but often unavoidable problem. At Automotive Tumbling, we offer a wide range of industrial metal finishing...

Detroit Metal Deburring, Detroit Deburring, Metal Deburring Detroit, metal finishing Detroit, metal finishing near me Detroit, metal finishing company Detroit, quality metal finishing Detroit, metal finishing solutions Detroit, what is metal finishing Detroit, metal finishing processes Detroit, metal finishing industry Detroit, best metal finishing Detroit, metal finishing company near me Detroit, metal finishing tumbler Detroit,

DEGREASING WASHING CLEANING detroit

Degreasing Washing Detroit is commonly utilized to remove contaminants on the surfaces of metal prior to applying a coating. The metal stamping process leaves residues, such as lubricants, metal shavings,..

Schedule A Consultation!

Provide information below and one of our friendly staff members will reach out shortly!

"*" indicates required fields

Name*

Our Recent Metal Tumbling And Deburring Detroit News

Automotive Metal Finishing Detroit- Shaping the Future of Auto Manufacturing

Automotive Metal Finishing Detroit: Shaping the Future of Auto Manufacturing

Automotive Metal Finishing Detroit: Shaping the Future of Auto Manufacturing Detroit, often hailed as the "Motor City," has a rich...
Metal Part Deburring Warren MI

The Importance of Metal Finishing in Warren MI

The Importance of Metal Finishing in Warren MI Metal finishing is the process of applying a protective or decorative coating...
metal finishing Detroit, metal finishing near me Detroit, metal finishing company Detroit, quality metal finishing Detroit, metal finishing solutions Detroit, what is metal finishing Detroit, metal finishing processes Detroit, metal finishing industry Detroit, best metal finishing Detroit, metal finishing company near me Detroit, metal finishing tumbler Detroit,

Enhancing Precision And Quality With Metal Tumbling Deburring Services Detroit

Enhancing Precision And Quality With Metal Tumbling Deburring Services Detroit In the world of manufacturing, precision and quality are paramount....