what is the TUMBLE FINISHING PROCESS DETROIT
Automotive Tumbling is proud to serve companies around Michigan as a leader in finishing technology. Our advanced metal finishing Detroit processes are highly effective in achieving preferred surfaces on metal parts. Listed below are the 3 main types of metal tumble finishing in Detroit, how they differ, and the benefits of each process.
Tumble finishing is a method used to polish multiple small, rough metal parts simultaneously. It is often referred to as "mass tumbling" due to its application for large batches of parts rather than individual pieces. In Detroit, mass tumbling involves the use of multiple machines, and the duration of the process can vary from a few minutes to several hours, depending on the specific requirements of the finished part. This service is particularly advantageous when a manufacturer aims to achieve consistent smoothness for components intended for mass production. The recommended type of tumble finishing varies based on the type and characteristics of the part or component in question.
High Energy Tumbling Detroit
High energy tumbling is a polishing process that utilizes centrifugal force to refine a batch of parts. It stands out as the fastest method, making it the preferred choice for applications that require a quick turnaround time. This tumbling technique is particularly well-suited for parts crafted from materials like aluminum, titanium, steel, and stainless steel.
The high energy tumbling process involves the use of a specialized machine known as the high energy tumble finish machine. This machine comprises sealed barrels that are set on a carousel and spun to generate centrifugal force. Before initiating the spinning process, each barrel is filled with a combination of media, water, and surfactant. The parts to be finished are then added to the barrels. As the carousel spins in one direction, it creates a centrifugal effect, pushing the barrels in the opposite direction, thereby achieving the desired tumbling action.
Vibratory Deburring Detroit
Vibratory Deburring Detroit is an alternative method for tumbling metal parts. Similar to high energy tumbling, vibratory tumbling employs a combination of water and abrasive media to finish batches of parts. This time-tested technique, dating back to the 1940s, is also known as vibratory tumbling and remains one of the oldest and most favored finishing methods due to its remarkable effectiveness. It is capable of producing exceptionally smooth results while remaining gentle enough even for delicate parts.
The process of vibratory tumbling requires a specialized machine called a vibratory tumbler. This machine imparts rapid vibrations to components submerged in water and an abrasive media, ensuring efficient finishing. Much like high energy tumbling, vibratory tumbling comes in various tumbler sizes to accommodate batches of different sizes.
If you have additional questions about the tumble finishing process, or which type of tumble finishing will be best for your part or product component, contact us today!
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